What's the difference between the pilot air screws and the throttle adjustment screw?

avemachina

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Seeing some conflicting information--do I use the air screws on the body of each carb to set my idle speed, or the single screw in the middle that controls where the throttle cable rests?

I thought I was sure that the pilot air screws controlled the mixture for each carb, then the shared throttle screw set the actual idle speed, but I'd love some confirmation or correction.
 
Your latter point is approx correct. The shared throttle screw sets idle, with the AF screws set reasonably and the carbs synced.

The AF screws tweak the air/fuel mix mostly at idle but they do account for maybe 10% of the mix with the throttle open; so they have an effect over the entire rpm range. To start with they should be set so the plugs don't foul at idle, but also not be too lean. They should be set to the same # of turns, but I don't recall the recommendation off the top of my head.

I'd go for syncing the carbs first, once the engine is running reasonably with the default # of turns of AF screws. The sync and throttle screws interact strongly, so you'll probably be adjusting the idle screw while you adjust sync. Put another way, the sync adjust moves the butterflies relative to each other so you can get both cylinders pulling about the same vacuum (that being the balanced condition), but while you do that the idle screw is holding them open, so depending on how you adjust the sync, both butterflies may be held too far open by the screw so the idle is too fast, or one of the butterflies goes fully closed. I found the XS carbs balanced easily. It might be helpful to put a few extra turns on the idle adjust to get maybe 1500-2k rpm, which will make the butterflies open a bit. Once you have a balance then back the idle down to where you want it, and further adjustments will only be tweaks at that point.

My old Bandit needed some fine adjustment of the AF screws after rejetting so the plugs wouldn't foul at idle, but on the XS I left the AF screws set to the default recommended values- no sign of fouling or leanness. I suppose you could tune them if you have an O2 sensor in the pipes to find the sweet spot.
 
Thank you! That's what I thought. Balancing the carbs, I get (synchronize the open-ness of the butterflies), but the purpose of the throttle screw vs the AF screws was kind of a mystery.
 
The way I've always set my idle jet (or idle mixture) screws is start with both 2.5 turns out, start the bike and let it warm up. Set the idle speed to 1000 rpm then start turning each jet screw 1/2 turn out. The idle should raise. Keep turning 1/2 turn out until the idle drops, then turn them back in 1/4 turn. Make sure to pause for several seconds between each operation to allow the engine speed to normalize. Note that during this, if the idle speed gets over 1500 or so, turn the central idle speed screw to lower the idle speed back down, then continue with the idle jet screws. The reason for this is so you stay running on the idle circuit. When the idle speed gets too high you can start pulling fuel from the main circuit and that will mess with setting those idle jet screws. Once you have the idle jet screws set, adjust idle speed to 1200.
 
YES! This is exactly what I needed! I've been sort of roughing it at "ehhh, I guess 3 turns?" and adjusting the big thumbscrew to compensate. Black plugs ensued. When I get the boy running again, this is priority 1.
 
Another suggestion, if you have the carbs off, is to bench synced the butterflies. Take a zip tie to use it as a gauge and while counting the turns, open the main idle speed screw until the tip of the zip tie can slide between the butterfly and the carb body on the right carb with a little drag. Adjust the sync screw on the left carb to open or close the left butterfly to the same drag feeling. Return the main idle speed screw back however many turns you counted then set both idle jet screws to 2.5 turns out. Good luck.
 
Just wanted to give a shout-out, your technique to set the idle is fantastic and I got mine all set this weekend. One extra step I did was mark one side of the screws with a sharpie to help me keep track of the turns. Runs like a top!
 
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